For the problem of improving the
production efficiency of cutting processing, we can solve the problem by
determining the amount of back-side knife (or the amount of side-cutting
knife). Under the premise of guaranteeing the quality of the machined surface,
the amount of the back knife (ap) should be determined according to the
stiffness of the machine tool, workpiece and tool. Under the condition of
permissible rigidity, the amount of the back tool should be equal to the
machining allowance of the workpiece. This will reduce the number of passes and
increase productivity.
With regard to how to select the tools
needed for machining, we can proceed from the following aspects:
1. When machining curved surface parts,
in order to ensure that the tool cutting edge and machining contour are tangent
at the cutting point to avoid interference between the cutting edge and the
workpiece contour, a ball nose tool is generally used, and a two-edge milling
cutter for rough machining is used to semi-finish and finish. Four-blade cutter
for machining;
2. When milling a large plane, in order
to increase the production efficiency and improve the surface roughness of the
processing, a blade-inlaid disk-shaped milling cutter is generally used;
3. General milling cutters are generally
used when milling facets or step surfaces;
4. When milling the keyway, in order to
ensure the dimensional accuracy of the slot, a two-edge keyway milling cutter
is generally used.
5, hole processing tool selection.
During drilling, due to the rigidity of
the drill bit and poor cutting conditions, the drill diameter D should be
selected to meet the conditions of L/D ≤ 5 (L is the drilling depth); before
the drilling, the center drill is used to ensure the positioning of the hole
machining. Accuracy; Floating reamer can be used before fine stranding, and the
front hole of the reaming hole should be chamfered; when boring holes,
symmetrical multi-blade boring cutter should be used for cutting to balance the
boring vibration; try to select thicker and shorter ones. Arbor to reduce
cutting vibrations.
The above is an elaboration of the
question of "how to select the tools needed for machining." I hope to
help everyone. The tool in machining is a very important accessory. How to
choose the right tool directly affects the quality of the machined workpiece.
Therefore, if you want to machine the workpiece with good quality, you must
start with the tool selection.